Career profile

Safety Engineer

Safety engineers spot injury risks in machines and products, then help change design or use.

Which problems should get fixed? You answer that by combining plans, accident reports and what workers have noticed on the job.

Safety engineers inspect industrial equipment at a worksite.
NRCgov / Flickr, CC BY 2.0

A day in the life

1A safety engineer compares a machine drawing with a checklist and circles an exposed pinch point.

Flag hazards in machine plans

Compare plans for an unbuilt machine with safety rules and flag dangers so the designer can address them.

2Two workers describe an incident while the safety engineer checks the report and pieces together the sequence.

Find why an accident happened

You read the accident report and question staff, then work out causes and changes that prevent a repeat.

3The safety engineer and two coworkers move a parts tray closer so an assembly task requires less reaching.

Rework an awkward workstation

Where a task means awkward stretching, join the repair crew and line workers to make that station safer.

4The safety engineer traces a component failure through a computer model of connected aircraft systems.

Trace how one failure spreads

In aviation safety jobs, model linked systems in software to see how one failure could turn dangerous.

5The safety engineer explains a revised guard check as one worker practices and another discusses the enclosed pinch point.

Teach the updated procedure

Walk each worker through the updated procedure in turn and talk over which danger the change targets.

Quick facts

Preparation

Bachelor's degree

United States

Pay

$115,160 median

United States · May 2025

Outlook

5.4% projected growth

United States · 2025–2035

Quick orientation

Preparation, pay & outlook

Preparation

Bachelor's degree

Typically engineering or a related field.

Geography
United States
Period
Not applicable

Pay

$115,160 median

May 2025 annual wages; $55.36 an hour.

Geography
United States
Period
May 2025

Outlook

5.4% projected growth

About 1,200 openings annually, averaged over 2025–2035.

Geography
United States
Period
2025–2035

Fit, tradeoffs & changing tools

Things to weigh

  • Worksite travel may interrupt office routines, and some jobs extend beyond 40 hours a week.
  • Finding a hazard is only part of the work; getting others to change equipment or routines takes persistence.

Where AI may help

Software that finds patterns in sensor readings or images—an application of artificial intelligence (AI)—can help flag exposures and unsafe conditions.

What people still lead

Safety professionals still need to evaluate whether a tool's output supports a safe decision, working with developers when the system itself creates risks.

What we can’t predict yet

How much monitoring and risk assessment can be delegated depends on whether these tools work reliably in real workplaces. Errors and intrusive worker tracking can introduce new problems.

Pay in context

Earnings

Your location, experience, and employer can affect your pay.

The middle and the spread

The May 2025 median was $115,160 a year, or $55.36 an hour. The lowest-paid 10% earned $68,420 or less; the highest-paid 10% earned $171,250 or more. These describe the workforce, not starting and senior salaries.

Geography
United States
Period
May 2025
Pay basis
National annual and hourly employee wages; median and annual 10th and 90th percentiles.

Workplace pay differs

Annual medians were $116,050 in manufacturing, $113,690 in engineering services, and $103,450 in construction. These compare different groups of workers.

Geography
United States
Period
May 2025
Pay basis
Industry-specific median annual employee wages for health and safety engineers.

Openings include replacements

Employment is projected to grow 5.4% from 2025 to 2035. About 1,200 annual openings include jobs left by people changing occupations or leaving the workforce.

Geography
United States
Period
2025–2035
Pay basis
Employment growth and annual average openings; not a compensation measure.

Getting started

Complete an engineering degree

What the route involves
Study chemical, mechanical, industrial, or systems engineering through classroom and laboratory work.
What it can lead to
A bachelor's degree meets the typical education requirement for entering safety engineering.

Build experience through a safety internship

What the route involves
During your degree, join a safety team as an intern. Aircraft safety placements can involve examining incident data and potential design hazards.
What it can lead to
You gain practical experience applying engineering ideas to safety questions before seeking a permanent role.
What to check
An internship complements the degree typically needed for entry; it does not replace it.

Engineering licensure generally is not required for entry-level jobs. Practical experience during college can help.

After entry

Career paths

This starts where the entry routes leave off: early work, growing capability, and advancement or specialization.

  1. Get established

    Learn the equipment and work routines at your site. Practice recording hazards clearly enough for someone else to act.

  2. Carry a change through

    Develop toward handling a safety improvement from the initial assessment through equipment changes, worker training, and follow-up.

  3. Lead a safety program

    With experience, you may lead a factory's safety programs and mentor other safety staff.

Where you can work

Manufacturing plants

You work closely with production and maintenance staff. Equipment modifications and workstation layouts connect your analysis to the factory floor.

  • Indoors
  • Field work
  • Safety-sensitive

Aircraft design organizations

The focus is how aircraft systems behave together. You examine models and incident data, then coordinate findings with design teams and safety review boards.

  • Office
  • Safety-sensitive

Try it

See whether the job clicks before you commit to the path.

Sketch a stapler from a photo. Mark where a finger could reach moving parts, then draw a change that blocks that contact while keeping it usable. Explain one drawback of your change. Notice whether you enjoy turning a possible injury into a design question.

Stay safe: Keep this on paper; do not modify or test a stapler.

Explore more careers

Sources

  1. O*NET OnLine. Health and Safety Engineers, Except Mining Safety Engineers and Inspectors. Accessed 2026-10-06.
  2. O*NET OnLine / U.S. Bureau of Labor Statistics. National Wages: 17-2111.00. Accessed 2026-10-06.
  3. U.S. Bureau of Labor Statistics. Health and Safety Engineers. Accessed 2026-10-06.
  4. U.S. Bureau of Labor Statistics. Occupational Projections and Worker Characteristics. Accessed 2026-10-06.
  5. Boeing. Safety & Airworthiness Engineering Internships. Accessed 2026-10-06.
  6. Lennox. Safety Engineer IV — Orangeburg, South Carolina. Accessed 2026-10-06.
  7. National Institute for Occupational Safety and Health. The Role of Artificial Intelligence in the Future of Work. Accessed 2026-10-06.
  8. National Institute for Occupational Safety and Health. Practical Strategies to Manage AI Hazards in the Workplace. Accessed 2026-10-06.

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